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【Basic Knowledge Material】What is a leak seal? A thorough explanation of the basics.

A thorough explanation of "Leak Seal," which means leak prevention! Introducing the "Leak Seal Service" that can be widely used for various leakage troubles.

This document introduces "Leak Seal," which means preventing leaks. Our company offers a "Leak Seal Service" that uses our unique technology called "Fermanite Method" to seal leaks from valves, flanges, and piping that make up plant equipment. This method allows repair work to be done while online, so there is no need to stop the plant. [Contents] ■ What is Leak Seal? ■ The principle of Leak Seal: "Fermanite Method" *For more details, please refer to the PDF document or feel free to contact us.

  • Inspection fixture
  • Leak Repair Service

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[Basic Knowledge Material] What are the methods to extend the lifespan of reduced meat plant piping?

Extend the lifespan of plant piping that has been reduced in thickness due to external corrosion! We propose a new option that differs from simple measures such as repainting, FRP wrapping, and iron cement coating.

This document introduces the long-term extension of reduced meat piping provided by Fujifarma Night, titled "Composite Repair." It includes information on "design," "quality," and "construction" in accordance with ISO standards. Our service can also provide a [design assessment] that outlines design conditions and durability years, which can be useful for your plant maintenance plan after the composite repair work. Please contact us if you require our services. [Contents (excerpt)] ■ "Design" in accordance with ISO standards ■ "Quality" in accordance with ISO standards ■ "Construction" in accordance with ISO standards *For more details, please refer to the PDF document or feel free to contact us.

  • Other contract services
  • Leak Repair Service

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Free distribution of the performance data materials from Pharmacies.

Open the stuck valve without disassembly maintenance! Introducing specific data.

In this document, we have published the performance data of Pharmice. Regarding construction achievements, we will introduce specific data on the types of valves and fluids. Additionally, we have summarized the benefits of Pharmice and the records of openings, so please take a moment to read through it. 【Contents】 ■ What is Pharmice ■ Benefits of Pharmice ■ Data on construction achievements ■ Summary of opening records *For more details, please download the PDF or feel free to contact us.

  • Other contract services
  • Leak Repair Service

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[Pharmacies Construction Case] Released 5 stuck valves in 2 days!

Solve various troubles and disadvantages caused by conventional sticking valve measures!

We would like to introduce the construction achievements of Farmers at a geothermal power plant. At a certain geothermal power plant, while attempting to close a valve, it was discovered that more than five valves were stuck. All the stuck valves identified this time were gate valves. The fluid was steam, with a pressure of 0.02 MPa and a temperature of 102°C. After the work, we completed a total of five tasks in two days and were able to release all the stuck valves. [Case Summary] ■ Issues - While attempting to close the valves, it was discovered that more than five valves were stuck. - We wanted to avoid an emergency shutdown of the geothermal power plant due to valve disassembly and maintenance. ■ Solution - We completed a total of five tasks in two days and were able to release all the stuck valves. *For more details, please download the PDF or feel free to contact us.

  • Other contract services
  • Leak Repair Service

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Even with high fluid pressure, it can be handled! Farmanite's "Clamping Method."

Solve the "leakage problem from the flange due to gasket deterioration"! Avoid economic losses and delays in delivery with the "clamp method" that reinforces strength during installation.

If you are having trouble with "leakage issues from flanges," please feel free to consult us! 【How to stop leakage from flanges while the plant is in operation?】 Flanges are used to connect pipes, but if leakage occurs due to gasket deterioration, replacing the gasket while continuing operation is very difficult. Our "clamp method" can be applied even when there is a wide gap between flanges or when the bolt strength is insufficient. This helps avoid economic losses and delays in delivery associated with equipment shutdown. 【Features of the construction】 ■ It can handle wide gaps between flanges and high fluid pressure. ■ It helps avoid economic losses and delays in delivery associated with equipment shutdown. ■ The sealing material has no adhesive properties, making disassembly and maintenance easy. ■ No drilling is required, allowing for the reuse of flanges. *For more details, please download and view the PDF materials.

  • Piping Materials
  • Leak Repair Service

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[Basic Knowledge Materials] Mechanism of Leak Seals and Key Points for Seal Material Selection

We are introducing the mechanism of leak seals (leak prevention)!

This document presents the specifications of the leak seal service and compounds (seal materials) from Fuji Pharma Night. It introduces topics such as "the mechanism of leak sealing," "selection of compounds," and "variations of compounds." Please take a moment to read it. 【Contents】 ■ Mechanism of leak sealing ■ Variations of compounds ■ Selection of compounds ■ How to select compounds *For more details, please refer to the PDF document or feel free to contact us.

  • Inspection fixture
  • Leak Repair Service

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【Basic Knowledge Material】How strong is composite repair?

We have published examples that verify how much strength can be restored with composite repair!

This document introduces how much strength can be restored by the "Composite Repair" provided by Fujifarma Night for the long-term extension of reduced meat piping. Our service is effective as a reliable preventive maintenance because it allows for design considerations based on strength calculations. Please contact us if you require our services. [Contents] ■ Introduction: "What can be done with Composite Repair" ■ Verification of how much strength can be restored with Composite Repair *For more details, please refer to the PDF document or feel free to contact us.

  • Other contract services
  • Leak Repair Service

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[Pharmice Construction Case] Released the sticking of a gate valve that had deteriorated over time!

Valves with severe external corrosion due to condensation are opened without disassembly and maintenance! Solutions to problems and disadvantages that arise from conventional stuck valve countermeasures. *Includes illustrated materials.

Due to the low temperature of the fluid, not only is there severe external corrosion from condensation, but also, since it has been 30 years since installation, there is significant aging deterioration. We would like to present a case of valve unseizing. After conducting the unseizing with "Pharmaise," we successfully unseized the valve in approximately 2 hours, making it operable. **Benefits of Pharmaise:** - No disassembly required, allowing repairs while the equipment is in operation. - Low risk as no excessive force is applied to the valve. - No restrictions on valve type, fluid, pressure, or temperature. *For more details on the Pharmaise method, please refer to the PDF materials or feel free to contact us.* *You can also view multiple documents showcasing case studies.*

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  • valve
  • Leak Repair Service

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Leak repair that "stops" leaks without "stopping" plant equipment.

Of course, we can reduce the loss costs from leaks to zero, while also ensuring continuous operation and emergency leak repairs! *We will provide materials introducing repair methods for different leak locations.

At Fujifilm Pharmanight, we provide leak seal repairs using our unique technology called the "Pharmanight Method" to seal leaks from components such as valves, flanges, piping, and the decks of floating roof tanks that make up plant equipment. Our technology is compatible with various fluids (steam, air, water, oil, gas, chemicals) and can address a wide range of leakage issues. We are currently offering materials that introduce repair methods for specific leakage points. 【Features】 ■ Sealant (compound) is selected appropriately based on fluid, pressure, and temperature (resistance confirmed for 1,500 types of fluids) ■ Avoid losses due to plant shutdowns and delays in product delivery ■ Adopted in petroleum refining, chemicals, power generation, steelmaking, food processing, incineration plants, etc. ■ 60,000 construction achievements in Japan over 40 years *Please refer to the catalog download for materials introducing repair methods for specific leakage points.

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  • Piping Materials
  • Leak Repair Service

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【Basic Knowledge Material】What fluids can leak seals handle?

Introducing our achievements in valve flanges (wire/clamp method) and valves (box method)!

This document introduces the fluids that can be handled with leak seals. It includes a table of major fluids with proven results. Additionally, it features images and results for valve flanges (wire/clamp method) and valves (box method). This is a useful reference, so please take a moment to read it. [Contents] ■ Fluids that can be handled ■ Results for valve flanges (wire method) ■ Results for valve flanges (clamp method) ■ Results for valves (box method) *For more details, please download the PDF or feel free to contact us.

  • Sealing
  • Leak Repair Service

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【Basic Knowledge Material】What is Pharmacies?

You can release stuck valves without disassembling! Introducing the "Valve Release Tool" and its vibration adjustments.

This document provides an explanation of Farmers. It details the mechanisms and benefits, the types of vibration units, and how to differentiate their use, with diagrams and images for clarity. This is a useful reference when selecting products, so please take a moment to read it. 【Contents】 ■ What are Farmers? ■ Benefits of Farmers ■ Mechanism of Farmers ■ Types of Vibration Units and Their Differentiation *For more details, please download the PDF or feel free to contact us.

  • Other contract services
  • Leak Repair Service

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Leak Repair for Plant Equipment for Gas Operators

Repair leaks without stopping the plant and achieve stable gas supply!

In the gas industry, the stable supply of safe gas is the most important issue. Leaks in plant equipment can lead to gas supply interruptions and decreased safety, significantly impacting business continuity. Particularly in aging facilities and plants handling high-pressure gas, measures against leak risks are essential. Fujifarm Night's leak repairs seal leaks without stopping the plant, supporting the stable supply of gas. 【Usage Scenarios】 - Gas manufacturing plants - Gas storage facilities - Gas supply stations - Gas piping 【Benefits of Implementation】 - Reduced risk of gas supply interruptions - Improved safety - Increased plant operating rates - Cost reduction due to leaks

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  • Piping Materials
  • Leak Repair Service

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Repair to stop leaks without shutting down plant equipment for steelmaking.

Repair leaks without stopping blast furnace operations! Reduce loss costs to zero.

In the steel industry, particularly in blast furnace operations, continuous operation of equipment is essential. However, leaks in high-temperature and high-pressure environments pose significant challenges, leading to reduced productivity due to operational shutdowns and increased safety risks. When a leak occurs, it is necessary to stop the plant for repairs, which can result in substantial losses. Fujifilm's leak repair solution addresses these challenges by sealing leaks without stopping the plant. 【Usage Scenarios】 - Leaks from pipes, valves, and flanges of blast furnaces and related equipment - Leaks of high-temperature and high-pressure fluids (steam, gas, oil, etc.) - Leak repairs in situations where operations cannot be halted 【Benefits of Implementation】 - Avoidance of operational losses due to plant shutdowns - Contribution to stable product supply - Ensuring a safe working environment - Reduction of repair costs

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  • P0506)補修方法パイプ2.jpg
  • s4.jpg
  • s5.PNG
  • Piping Materials
  • Leak Repair Service

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Leak repair of plant equipment for shipbuilding.

Avoid delays in delivery due to plant shutdowns! Support timely delivery with leak repairs.

In the shipbuilding industry, plant equipment downtime directly leads to delays in delivery and can result in significant losses. Particularly in shipyards where various fluids such as welding and piping are used, the risk of leaks is always present. Maintaining continuous operation of the plant and adhering to delivery deadlines is crucial for maintaining competitiveness. 【Usage Scenarios】 - Leaks from valves, flanges, and piping - Fluid leaks such as steam, oil, and gas - Avoiding the risk of delivery delays due to plant shutdowns 【Benefits of Implementation】 - Reduction of plant downtime - Decrease in the risk of delivery delays - Cost savings

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  • P0506)リークシール施工後.jpg
  • P0506)補修方法パイプ2.jpg
  • s4.jpg
  • s5.PNG
  • Piping Materials
  • Leak Repair Service

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Leak repair for oil plants that does not stop the plant.

Reduce loss costs due to leaks and continue operations!

In the oil plant industry, it is important to ensure the safety of equipment while continuing operations. Leaks can lead to reduced production due to plant shutdowns and increase safety risks. Fujifarmanite's leak repair provides technology to seal leaks without stopping the plant. This makes it possible to minimize losses due to leaks while continuing operations. 【Usage Scenarios】 - Leaks from valves, flanges, and piping - Fluid leaks such as steam, oil, and gas - Leak repairs during regular maintenance periods of the plant 【Benefits of Implementation】 - Avoid losses due to plant shutdowns - Prevent delays in product delivery - Improve safety

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  • P0506)リークシール施工後.jpg
  • P0506)補修方法パイプ2.jpg
  • s4.jpg
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  • Piping Materials
  • Leak Repair Service

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Leak repair for plant equipment in food factories

No need for plant shutdown! Supporting hygiene management in food factories with leak repairs.

In the food industry, hygiene management of the manufacturing process is extremely important. Leaks from plant equipment increase the risk of foreign matter contamination and pollution, which can lead to a decline in product quality and health hazards such as food poisoning. There is a demand for both continuous production and high hygiene standards. Fuji Pharma Night's leak repair seals leaks without stopping the plant, supporting hygiene management in food factories. 【Usage Scenarios】 - Leaks from piping, valves, and flanges in food manufacturing plants - Reduction of contamination risks due to fluid leaks such as steam, water, oil, and gas - Avoidance of production losses and impacts on product supply due to plant shutdowns 【Benefits of Implementation】 - Reduces the risk of foreign matter contamination due to leaks, maintaining product quality - Minimizes the impact on production caused by plant shutdowns - Enables continuous operation and ensures stable product supply

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  • P0506)リークシール施工後.jpg
  • P0506)補修方法パイプ2.jpg
  • s4.jpg
  • s5.PNG
  • Piping Materials
  • Leak Repair Service

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Leak repair for plant equipment without stopping water treatment facilities.

We provide leak repair technology that enables the continuous operation of purification plants.

In water treatment facilities, the continuation of the purification process is essential. Leaks pose a significant challenge, leading to plant shutdowns and decreased efficiency, hindering the maintenance of purification capacity. Particularly, as water quality management becomes stricter, the risk of environmental pollution due to leaks cannot be ignored. Fujifilm's leak repair technology seals leaks without stopping the plant, supporting the continuation of the purification process. This contributes to both stable operation of the facility and environmental conservation. 【Usage Scenarios】 - Water treatment plants - Sewage treatment plants - Wastewater treatment facilities - Various plants 【Benefits of Implementation】 - Avoidance of operational losses due to plant shutdowns - Reduction of water quality pollution risks - Decrease in repair costs - Extension of plant lifespan

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  • s5.PNG
  • Piping Materials
  • Leak Repair Service

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Leak repair that does not stop plant equipment for semiconductors.

We maintain a clean environment and avoid losses due to plant shutdowns.

In the semiconductor manufacturing industry's cleanroom environment, the contamination of fine foreign substances can seriously impact product quality. Leaks in plant equipment are one of the major factors that compromise a clean environment. In particular, leaks from pipes and valves not only lead to contamination but also pose a risk of equipment shutdown, reducing production efficiency. Fujifarmanite's leak repair technology seals leaks without stopping the plant, maintaining a clean environment. 【Usage Scenarios】 - Leaks from piping within the cleanroom - Leaks from valves around semiconductor manufacturing equipment - Leaks from chemical piping 【Benefits of Implementation】 - Avoidance of production losses due to plant shutdowns - Maintenance of a clean environment - Stabilization of product quality

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  • s4.jpg
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  • Piping Materials
  • Leak Repair Service

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Leak repair that does not stop plant equipment for the cement industry.

Avoid supply interruption risks due to plant shutdowns! Support stable supply with leak repairs.

In the cement industry, a stable product supply is essential. Leaks in plant equipment can lead to operational shutdowns, causing supply delays and impacting customers. In particular, leaks in high-temperature and high-pressure environments during the cement manufacturing process can accelerate equipment degradation and increase safety risks. Fujifilm's leak repair solutions address these issues by sealing leaks without stopping the plant, thereby supporting stable supply. 【Usage Scenarios】 - Leaks from valves, flanges, and piping in cement manufacturing plants - Leak troubles in high-temperature and high-pressure environments - Avoiding operational shutdown risks due to plant stoppages 【Benefits of Implementation】 - Enables continuous operation of the plant, contributing to the stabilization of product supply - Reduces cost losses due to leaks - Extends equipment lifespan and controls maintenance costs

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  • P0506)リークシール施工後.jpg
  • P0506)補修方法パイプ2.jpg
  • s4.jpg
  • s5.PNG
  • Piping Materials
  • Leak Repair Service

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